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The project objective is to enhance the efficiency of a startup mobile manufacturing facility by implementing Lean Manufacturing principles. The goal was to address high work-in-progress (WIP), reduce customer complaints, and streamline material flow on the shop floor. This case study outlines the steps taken to achieve these results and make this facility a…

This project was all about establishing a Global Capability Center of Excellence (CoE) for procurement to streamline processes, enhance operational efficiency, and foster a customer-centric culture for a healthcare client. The aim was to build robust foundations, achieve operational excellence, and re-imagine customer engagement through extraordinary change management. Customers are from all locations, including…

The primary objective of this project was to optimize the end-to-end (E2E) logistics flow of a mobile manufacturing facility with a turnover of $300 million (2000 Crore INR). The goal was to reduce high freight costs, decrease cycle time, and enhance overall efficiency through Value Stream Mapping (VSM) and Lean Six Sigma DMAIC methodology. …

Redesign of PCBAs (printed circuit board assemblies) by collaborating with Electronic Manufacturing Services (EMS) providers to achieve new product introduction, significant cost reductions, remove obsolescence, improve product performance, and enhance supply chain efficiency for a healthcare client. Background The healthcare client faced challenges in optimizing the design and production of PCBAs used in various…

The primary objective of this project was to consolidate multiple office rooftops for an ITes company into a single, efficient location. The aim was to reduce costs, optimize space utilization, and streamline operations. The project was executed in less than a year using RFI, RFP, and eAuction tools to finalize the vendors. Background The…

Introduce and implement a Should-Cost analysis as the primary costing methodology for all direct categories to achieve significant cost savings and improve supplier collaboration for a healthcare company. The focus was on critical components such as PCBAs, power supplies, fabricated components, machining parts, cables, harnesses, and plastics categories. This case study outlines the timeline,…

To develop a comprehensive supply chain playbook tailored to the needs of an emerging market for a global FMCG electronics brand. The focus was improving supply chain efficiency, reducing costs, and enhancing responsiveness to market demands. This case study outlines the approaches and key methodologies to achieve these objectives. Background The project was undertaken…

Simplification of the supply chain for a healthcare client by consolidating distributors across all manufacturing sites in India. The goal was to streamline sourcing, reduce costs, and enhance efficiency. This case study outlines the scope, approach, and outcomes of the distributor consolidation initiative. Scope The project focused on sourcing across all India manufacturing sites….

Objective Implement a Should Cost analysis for sheet metal parts sourced from a prominent sheet metal supplier in Bangalore. The goal was to achieve significant cost savings, address challenges related to commodity price increases, and improve supplier collaboration for a healthcare client. Background The healthcare client had been facing several challenges with the procurement…